Hauv kev tsim khoom tiag tiag, siab - zaus induction welding feem ntau raug kev txom nyem los ntawm plaub qhov teeb meem: tsis tiav welds, sparking ntawm workpieces, overflows, thiab weld lub zog tsis txaus- cov teeb meem uas tawm ntau lub tshuab kho cov kws kho qhov poob. Kab lus no suav nrog cov laj thawj uas nquag ntsib ntawm - qhov chaw tsis raug thiab cov tswv yim daws teeb meem; nco ntsoov bookmark nws rau yav tom ntej siv.
Fault 1: Cracks nyob rau hauv lub vuam tom qab vuam, tsis txaus tensile zog (tsis tiav weld)
Ua rau
1. Lub zog cua kub tsawg dhau, ua rau cov yas yaj tsis txaus;
2. Kev tuav tsis txaus, tiv thaiv cov yas molten los ntawm kev sib cog lus thiab sib koom ua ke;
3. Misalignment ntawm embedded induction sawb, ua rau lub magnetic teb tsis npog tag nrho weld seam;
4. Lub sijhawm txias tsis txaus tom qab vuam, ua rau lub siab tso tawm ua ntej lub vuam seam tau teeb tsa.
Kev daws teeb meem
Maj mam nce lub zog cua sov kom phim lub workpiece phab ntsa thickness; nce lub siab tuav; reposition lub embedded induction sawb; ncua lub sijhawm tuav thiab txias.
Fault 2: Tig los yog tawm ntawm lub workpiece thiab coil thaum vuam
Ua rau
1. Roj, hmoov av, los yog impurities ntawm lub workpiece weld seam, ua rau tsis zoo rwb thaiv tsev;
2. Qhov kev ncua deb ntawm lub induction kauj thiab lub workpiece yog ze heev, ua rau lub magnetic teb coupling nrug deb tshaj qhov txwv;
3. Lub coil lub rwb thaiv tsev txheej yog muaj hnub nyoog los yog puas, ua rau hluav taws xob to;
4. Ntau qhov sib txawv ntawm lub workpiece halves thaum lub sij hawm clamping, ua rau thaj chaw sib nqus teb concentration thiab tawm.
Kev daws teeb meem
Ntxuav lub workpiece pob qij txha ua ntej vuam; kho lub kauj qhov siab kom tswj tau tus qauv sib txuas; hloov lub tes tsho tiv thaiv insulating; optimize lub clamping precision ntawm lub fixture kom txo cov workpiece clearance.
Fault 3: Cov hlaws hlaws hnyav dhau mus, ua rau cov flanges tsis zoo ntawm cov npoo ua haujlwm
Ua rau
Lub zog cua sov ntau dhau thiab lub sijhawm cua sov ntev ua rau cov yas yaj ntau dhau; Kev tuav ntau dhau ua rau tawm cov yas ntau dhau.
Kev daws
Txo cov zis hluav taws xob thiab txo lub sijhawm cua sov; txo qhov tuav lub siab kom phim cov yas lub melting pib.
Fault 4: Vuam tau rau workpieces nyob rau hauv tib batch yog inconsistent (tsis zoo stability)
Ua rau
Kev hloov pauv hauv mains voltage; xoob fixture positioning; inconsistent thickness ntawm induction magnetic strips; cov khoom siv tsis raug kaw.
Kev daws
Nruab ib lub zog stabilizer; ceev cov fixture clamps; standardize cov specifications ntawm induction consumables; xauv cov cuab yeej vuam tsis txwv thiab txwv tsis pub hloov pauv.
Cov Lus Qhia Txog Kev Ua Haujlwm thiab Kev Saib Xyuas: Siab - cov khoom siv induction zaus tsis tas yuav tsum tau saib xyuas txhua hnub. Tsuas yog ntxuav cov plua plav los ntawm cov coils txhua lub lim tiam thiab tshuaj xyuas cov rwb thaiv tsev ntawm cov xaim txhua hli ua kom lub sijhawm ua haujlwm ruaj khov, nrog cov nqi tu qis dua li cov khoom siv ultrasonic.
